XT V 130C  -  Cost-effective X-ray inspection of electronic components

nikon metrology xray ct computed electronic inspection XTV130CThe XT V 130C is a highly flexible and cost-effective electronics and semiconductor inspection system. The system features a 130 kV/10 watt  Nikon Metrology manufactured source, a globally recognized open tube design with integrated generator, and a high-resolution imaging chain.

Through a series of factory and field upgrades, the end-user can configure these systems to their own needs with a higher power source, a rotating sample tray, automatic inspection software, a digital flat panel option, and the ability to add future-proof CT technology

 

Benefits:

  • Proprietary 30-130 kv micro-focus source with 2μm feature recognition
  • True 72° manipulator tilting angle allows oblique viewing for easy inspection of internal features
  • Large measurement area of 520x520 mm
  • Intuitive joystick navigation drives real-time X-ray imaging
  • Dual display for combined measurement and real-time analysis
  • Low cost of ownership and maintenance with open-tube technology
  • Safety as a design criterion
  • CT and X.Tract (laminography) ready

Benefits & features

Proprietary 30-130 kV micro-focus with 3μm spot size and 2μm feature recognition

The microfocus source is equipped with a transmission target, offering a 3 micron spot size. XT V 130C system uses a vertical mounted, open-tube X-ray source that guarantees a low cost-of-ownership. The advanced electromagnetic lens is computer controlled to ensure that the image remains in focus at all kV settings and the target does not burn when using highest powers

 

 

 

True parallel tracking for best views of BGA analysis

A combination of tilt and rotate is required to give the best unobstructed view of BGA balls. The next step is to scan along the rows to inspect for failures. With standard manipulators, this necessitates the simultaneous operation of 3 axes - requiring considerable skill on behalf of the operator.

Nikon's true parallel tracking maintains the X and Y axes parallel to the BGA, allowing the rows to be scanned using a single X or Y axis. This feature is enabled as part of the advanced system control concept.

 

 

 

True concentric imaging

The operator chooses a region of interest (ROI) to inspect and positions it in the centre of the screen. Under any combination of rotate, tilt and magnification, the ROI remains completely locked into the center of the field of view.

The true concentric imaging feature operates over the entire scan area of the manipulator. The ROI stays locked in, regardless of the sample’s position on the manipulator table, ideal for inspecting around single or multiple BGA balls.

 

 

          

BGA at tilt angle 0 degrees                                               BGA at tilt angle 45 degrees                               BGA at tilt angle 60 degrees

  

High quality imaging chain reveals all defects

The XT V 130C system incorporates all features to generate high quality images from electronic samples

  • Leading proprietary micro-focus source technology
  • 1,034x image magnification enables users to zoom in on any specific item of interest
  • 1 megapixel flat panel detector with 127 micron pixel pitch
  • Accurate control of the power and direction of the emitted X-ray beams
  • Qualitative real time X-ray imaging

 

            

Zoom factor 5x                                                     Zoom factor 16x                                          Zoom factor 150x

 

 

Comfortable measurement area of 520x520 mm

The measurement volume is easily accessible through a large hinged door and can easily hold larger boards or multiple components for automated inspection.

 

 

 

 

Intuitive software interface

The XT V 130C  incorporates the most advanced image capture and analysis software running on the latest specification processing hardware. The resulting data can be saved or exported directly any COM compliant package e.g. Word, Excel, Access and SPC systems. Processing hardware and software are both controlled in-house so that advances in technology can be passed on to the user without delay.

Inspect-X includes special functions for inspection of semiconductor package voids, wire bonding and BGA solder bumps. It also makes use of Microsoft VBA as a scripting/macro language, allowing rapid software customisation to suit specific inspection requirements.

 

 

Low cost of ownership

Nikon’s open X-ray tube development has driven down the size, weight and cost of the system whilst maintaining superior quality and performance. By introducing a patented zero-maintenance cable-less HT generator, the preventative maintenance has been dramatically reduced making the long term cost of ownership considerably lower than any comparable system.

With a footprint of only two square metres, XT V 130C’s volume provides a generous 520 mm x 520 mm (20”x20”) scan area in a system.

 

 

Advanced ergonomics for ease of use

The XT V 130C has been designed for ease-of-use without compromising performance. A fully adjustable console arm ensures that all system controls are at the operator’s fingertips whether standing or sitting, independent of the operator’s height.

The Windows control screen is laid out logically with all regularly used functions in view on single click buttons while movement of the precision joysticks gives a direct and logical response from both sample manipulator and X-ray image. The system is highly intuitive to operate and as a result, operator training time is significantly reduced.

 

Ready for CT applications (option)

XT V 130C is pre-configured to turn the system into a CT system. This way 3D images can be reconstructed to gain even more insight into components and sub-assemblies.

 

               

 

 

 

 


Specifications

Max kV 130 kV
Max. electron beam power 10 W
X-ray source Open tube transmission target
Focal spot size 3 µm1 (below 2 W)
Defect recognition capability 2 µm
Geometric magnification 2,046x
System magnification Up to 36,000x
Imaging system (Option) Varex 1313DX (1 Mpixel, 16-bit) Flatpanel
Manipulator 4-axis (X, Y, Z, T)
Rotate axis Optional
Tilt 0 - 72 degrees
Measuring volume Largest square in single map 406x406 mm
Absolute max 711x762 mm
Max. sample weight 5 kg (11 lbs)
Monitor Single 4k IPS (3840x2160 pixels)
Cabinet dimensions (WxDxH) 1200 x 1786 x 1916 mm
Weight 1,935 kg (4,266 lbs)
Radiation safety  
Control Inspect-X control and analysis software
Automation inspection Optional
Computed Tomography Optional CT and/or X.Tract
Applications Real-time inspection of electronics 
(BGA, µBGA, flip-chip and loaded PCB boards)

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